Nikko JY-106T Automatic Die-Cutting Machine

Nikko JY-106T Automatic Die-Cutting Machine

The Nikko JY-106 automatic die-cutting machine is currently one of the latest products manufactured by Nikko. Inheriting advanced technologies transferred from Japan, the Nikko JY-106T is equipped with many modern features, capable of continuous operation while maintaining high precision. Let’s explore the Nikko JY-106T automatic die-cutting machine with An Quang in the article below.

Technical Specifications

Item Items	Detailed Specifications Detail Spec
Maximum Sheet Size Maximum sheet size	1060x750mm
Minimum Sheet Size Minimum sheet size	450x380mm
Maximum Die-Cutting Size Maximum die-cutting size	1040x720mm
Maximum Hot Stamping Size Maximum hot stamping size	1040x730mm
Maximum Chase Size Inside chase	1120x760mm
Maximum Steel Plate Size Maximum die-cutting steel plate size	1080x736mm
Sheet Thickness Sheet thickness	Die-Cutting Die-cutting + Duplex paper from 80-2000gsm Duplex paper from 80-2000gsm + Chipboard ≤3mm Chipboard ≤3mm + Corrugated carton ≤5mm, B flute Corrugated carton ≤5mm, B flute Hot Stamping Hot stamping + Duplex paper from 80-2000gsm Duplex paper from 80-2000gsm + Chipboard ≤3mm Chipboard ≤3mm * Actual sheet thickness depends on paper size, quality of paper or foil, product design, running speed, and operator’s skill. Actual sheet thickness depends on paper size, quality of paper or foil, product design, running speed, and operator’s skill.
Minimum Grip Margin Minimum grip margin	8mm
Maximum Die-Cutting Speed Maximum die-cutting speed	7500 sheets/hour
Die-Cutting Accuracy Die-cutting accuracy	±0.075mm (≤0.15mm)
Maximum Hot Stamping Speed Maximum foil stamping speed	6000 sheets/hour
Hot Stamping Accuracy Foil stamping accuracy	±0.1mm (≤0.2mm)
Heating Zones Heating area	12 zones 12 zones
Temperature Setting Range Temperature setting range	0-199°C (Minimum temperature depends on outside environment temperature) 0-199°C (Minimum temperature depends on outside environment temperature)
Foil Feeding Directions Foil feeding direction	03 longitudinal foil feeding directions + 02 horizontal foil feeding directions, independently controlled by servo motors 03 longitudinal foil feeding directions + 02 horizontal foil feeding directions, independently controlled by servo motors
Maximum Foil Feeding Width Max foil feeding width	Max 1040mm (longitudinal foil feeding direction / Longitudinal Foil Feeding Direction) Max 730mm (horizontal foil feeding direction / Horizontal Foil Feeding Direction)
Minimum Foil Feeding Width Min foil feeding width	Min 30mm (longitudinal & horizontal foil feeding directions / Longitudinal & Horizontal Foil Feeding Direction)
Maximum Foil Roll Diameter Max foil diameter	230mm (longitudinal foil feeding direction / Longitudinal Foil Feeding Direction) 200mm (horizontal foil feeding direction / Horizontal Foil Feeding Direction)
Maximum Working Pressure Maximum pressure	300 tons / tons
Maximum Feeding Pile Height Max pile height at feeding	1600mm
Maximum Delivery Pile Height Max pile height at delivery	1350mm
Maximum Noise Level Max noise level	≤85dB(A)
Total Power Total power	60Kw
Power Source Power source	380V, 50Hz, current variation ±3%
Air Supply Air Supply	Flow rate 0.36m3/min, pressure 0.8Mpa 0.36m3/min flow, 0.8Mpa pressure
Machine Dimensions Dimension	L5910xW4262xH2590mm
Machine Weight Weight	18.5 tons / tons

Features of the Nikko JY106T Paper Die-Cutting Machine

The Nikko JY106T automatic die-cutting machine comes with the following standard functions:

• Paper die-cutting
• Embossing

Additionally, customers can choose to convert the hot stamping function to perforation or textured embossing.

Vertical Foil Feeding System

• With the vertical foil feeding design, the Nikko JY-106T’s foil rewinding system maximizes foil utilization.
• Foil replacement can be performed while the machine is running, simplifying operations and reducing foil adjustment time.
• The foil feeding and rewinding systems are installed inside the machine, saving space and improving workspace efficiency.
• The internal foil rewinding system is suitable for narrow-width foils, preventing foil dust from scattering.

Horizontal Foil Feeding System

• With the horizontal design, the JY-106T features three foil feeding directions.
• Operators can replace foils outside the machine.
• The constant pressure rollers prevent foil breakage.
• Foil pressure adjustment is easy as it does not require climbing onto the machine.

Die-Cutting Unit of the Nikko JY-106T

• The side frames of the Nikko JY-106T are designed as a single cast block, ensuring high durability.
• The machine speed is controlled by an inverter.
• Adjustments are made via a touchscreen interface, which also displays real-time error notifications.
• The die-cutting table is specially designed to ensure uniform pressure distribution across all four corners.

Control Panel

• The control panel of the Nikko JY-106T features 12 heating zones, each controlled individually via the touchscreen.
• The control system synchronizes foil feeding speed with machine speed.
• The machine alerts operators when the foil runs out.
• Each servo motor system can be adjusted independently.

Hot Stamping Unit

• The hot stamping die is mounted on a honeycomb plate.
• The frame locking system is automated using air pressure.
• Air blowers on the rail facilitate easy die movement.

Main Drive of the Nikko JY-106T (During Die-Cutting)

• Equipped with a toggle-type pressure booster. Pressure is set via the touchscreen.
• Uses an inverter for speed control.
• Displays real-time machine status and error notifications on the control panel.
• Features a flexible die-flipping mechanism and die positioning for quick and accurate die installation.

Electrical Cabinet

• The Nikko JY-106T is equipped with a PLC control system.
• All components are imported from reputable brands.
• Uses Schneider inverters.
• Electronic components and control cables comply with European CE safety standards.

Advantages of the Nikko JY-106T Industrial Die-Cutting Machine:

High Precision and Flexibility

The Nikko JY-106T paper die-cutting machine is equipped with precise cutting technology, ensuring uniform and accurate finished products. This minimizes defective products (NG) and improves the quality of the final output.

In addition to its precision, the JY-106T is highly flexible, capable of handling various materials and sizes, meeting diverse production needs. It can perform both die-cutting and hot stamping on the same product during operation.

Optimized Control System

The user-friendly interface simplifies operation, reducing training time for the JY-106T.

Moreover, the Nikko automatic die-cutting machine allows adjustments to various parameters to meet specific production requirements. Operators can fine-tune pressure, temperature, and hot stamping duration for optimal results.

Stable and Durable Operation

The JY-106T is designed for stable and continuous operation over long periods while maintaining production efficiency. Human errors are minimized as most processes, such as automatic paper feeding, pressure adjustment, and quality control, are automated.

Finally, the side frames of the Nikko JY-106T are designed as a single cast block, enhancing impact resistance and extending the machine’s lifespan. This is particularly important in high-intensity production environments.